Foundry
CUP3D Containerizing Unmouled Parts
Objective: OEM / TIER1 Automotive MELTING.
Requirement: Sorting and boxing of hot parts, demolding outputs, from conveyor belt, mixed with sand, and scrap. Or flow out of shot blasting machines, sorting the part on conveyors, to take them to quality control, retouching, etc…
Solution: Modular system, allows to classify several mixed models, each Robot locates all the models and classifies them to their corresponding container or to a destination belt that transports them.
Parts: Parts at 600ºC with glued sand, and mixed flow with waste.
Production: With 3 robots: 1000 p/h
Vídeos
BPM-F BinPicking Portable Machine Foundry
Objective: OEM / TIER1 Automotive Foundry.
Requirement: Feeding of parts randomly from containers to shot blasting machines, machining centres, hanging on air conveyors…
Destination: Rotary table, Conveyors, Air conveying system incoming paint, hanging parts, etc…..
Solution: Portable station: Portable station, randomly picked from container. Places the parts in the programmed position. Additional scanner can be added for hanging, or the picked parts can be left in a variable target position (paint infeed).
Production: up to 15 sec / part
Parts: Complex castings.
Info: Portable machine, set up in 1 day, 1 week monitoring and adjustments in production.
Average return on investment: Less than 1,5 years
PDF y Vídeos
VRM3D FC Verification Robotic Machine 3D
Objective: OEM / TIER1 Automotive MELTING.
Need: Control the quality of 3D parts (deformations, lack or excess of material, in raw parts). With this we increase the production of the following process, by eliminating NOK parts.
Solution: Complete machine, with part transport without fixtures, insertable in your process. It compares the part with the CAD model, with a resolution and repeatability of 0.1mm.
Parts: Complex castings.
Control: General deformations of the part, detect small defects of 2x2mm Prof. 2mm (protruding or incoming), burrs, etc. …. It takes into account the size difference between part and CAD, even the size difference between parts from different molds.
Production: Up to 1800 p/h (with 1 scanning zone).
Info: Portable machine, installable in 1 day
Return on investment: in less than 2 years
PDF and Video
VRM3D FB Verification Robotic Machine 3D
Target: OEM / TIER1 Automotive foundry.
Need: Control the quality of 3D parts (deformations, lack or excess of material in the blanks). With this we increase the production of the next process, eliminating NOK parts.
Solution: Bridge type machine, placed on top of your part conveyor, passing through its interior. It compares the part with the CAD model, with a resolution and repeatability of 0.1mm.
Parts: Complex castings.
Control: General deformations of the part, detects small defects of 2x2mm Prof. 2mm (protruding or incoming), burrs, etc. …. Takes into account the size difference between the part and the CAD, even the size difference between parts from different molds.
Production: Up to 1800 p/h (with 1 scanning zone).
Information: Portable machine, can be set up in 1 day
Return on investment: in less than 2 years
PDF and Video
HPM Hanging / unHanging Portable Machine
Purpose: OEM / TIER1 Automotive MELTING.
Need: Hanging and unhanging parts for shot blasting, painting, etc. …. Multiple part models at the same time, per frame.
Solution: Modular system: 3D scanner locates the position of the parts to be unhooked or the position of the hook on the rack for hanging. Each robot loads or unloads, then palletizes in container, outfeed roller conveyors, etc…
System output per module: 240 parts/hour per module.
Parts: Complex castings, blanks, shot-blasted, painted, etc. ….
Info: Ignores the deformation of the frame, its position, color, etc…
Return on investment: in less than 2 years.
Vídeos
